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Home » Rubicon4x4 2009 Polaris Ranger XP Build » Custom Ranger Trail Construction
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Our Mission: To build up a new stock 2009 Polaris Ranger XP with our most popular UTV accessories, and to let the owner's grandson's do it all to prove that it's so easy a kid can do it!

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Custom Trailer Build


We couldn't find a trailer that we liked to haul the Ranger on, so we built one ourselves!

The trailer is going to be 6 ft x 12 ft. We want the trailer to be as low to the ground as possible, so we'll be using 4 Inch drop 3500 axles. Even with the Adjustable Hitch Ball from Rapid Hitch on our Dodge truck, it is 22 Inches to the ground from the trailer hitch ball, so we'll have to figure out a way to make the hook-up as level as possible. NOTE: The Dodge 4x4 Mega Cab does have a Pure Performance 4 Inch Lift Kit on it.



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Just getting started. Trailer frame is 2 x 3 x 1/8 inch rectangular tubing, with 2 x 2 x 1/8 inch crossmembers.

    

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S.M.I.T.s installing 3500# drop axles.


    
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Sitting on wheels and tires. The wheels we used are Jeep Wrangler YJ Surplus ones that we sell, as they had the 5 on 4-1/2" bolt pattern needed.



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Welding runners which are spaced out the Ranger's wheel base width. Will also install 1 inch x 6 inch plate on top of.

    
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Runners sides and decking installed. Used 3/4 inch expanded metal for center section so mud could fall through at car wash.



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Mini-Gooseneck Hitch. We stacked 2 in x 8 in tubing on top of the 2 in x 3 in to rasie the tongue closer to our truck's hitch.




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Gate Installed. Gate is built out of 2 in x 2 in square tubing and 2 in. angle.


    

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Trial Fit.


    
    
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Retractable Ratchet Tie Downs. These things are the bomb! Bolt them onto your trailer and never have to look for a ratchet strap again! We installed one on the front and two on the rear of the trailer.


    
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UWS Trailer Tongue Box. The UWS Tool Box was bolted to the trailer tongue and will provide much needed storage.


    
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OK Off-Road Lockable Jerry Can Installed.

We spend a lot of time in remote places when hunting and wheeling, and always have to take additional fuel. OK Off-Roads Lockable Jerry Can Rack and Jerry Can provide the ideal solution. We simply welded a piece of angle iron to the side deck of the trailer and bolted the rack to it and through the upper rail.


    
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We're a little concerned about the latch on the Jerry Can Rack rattling so we slipped an old rubber tie rod boot on then installed the lock - No Rattle!


    

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Done.


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All manufacturers' names, numbers, symbols and descriptions are used for reference purposes only, and it is not implied that any part listed is the product approved by any of these manufacturers. Arctic Cat Prowler®, Can-Am Commander®, Cub Cadet Volunteer®, Honda Big Red®, John Deere Gator®, Kawasaki Mule®, Kawasaki Teryx®, Kubota RTV®, new Holland Rustler®, Polaris Ranger®, Polaris RZR®, and Yamaha Rhino® are all registered trademarks of the respected manufacturer. All parts listed are aftermarket replacement parts. Part numbers, illustrations and images used for reference purpose only. No implication is made that these are original equipment parts, from those sources whose part numbers are used here for reference or that they are approved by these companies.